Founded in 1953, Hilman Inc. has pioneered heavy load-moving solutions for over 70 years, offering the industry’s broadest portfolio. The TK-EVO, a USA-manufactured powered machinery mover, sets a new standard for efficiency, safety, and precision in machinery moving, data centers, rigging, power generation, and manufacturing. Designed for heavy loads on level, hard surfaces, it is backed by a dedicated field engineer for demonstrations, training, and troubleshooting. Maintenance at Hilman’s Marlboro, NJ facility, performed by technicians who build the TK-EVO, ensures reliable troubleshooting and maintenance.
Key Takeaways
- Durable Metal Tracks: USA-made tracks resist wear, utilizing skid-steering for near-zero turns and precise movement.
- Cordless Operation: A 48VDC/60Ah Lithium battery offers 3–5 hours of emission-free runtime, rechargeable in one hour, with a spare battery that is swappable under load.
- Wireless Remote Control: Offers two speed settings with proportional control and an E-stop for precision and safety.
- Compact Design: Low-profile (6.4″ height) and 360° maneuverability navigate tight spaces.
- Comprehensive Support: A dedicated field-based engineer provides face-to-face demonstrations, training, and support, with expert technicians available for maintenance located in our shop in Marlboro, NJ USA.
- Standard Options: Floor-protection (FP) track inserts are available for delicate floors; the BOX-R-TKEVO ramp box ensures secure storage and easy transport.
- Customizable Versatility: Integrated carts, height equalizers, spherical bearings, mounting configurations, and custom supports are common for Hilman’s motorized systems.
1. Durable USA-Made Metal Tracks
The TK-EVO features dual independent metal tracks on its skid-steer crawler, surpassing softer wheel materials. These tracks:
- Provide superior load distribution, enabling the industry’s lowest profile and smallest footprint.
- Navigate under low doors and allow moves in areas unsuitable for cranes or large forklifts.
- Distribute the load over a larger surface area for smoother transitions.
- Resist wear and deformation under high pressure, rough surfaces, or debris.
- Offer a near-zero turning radius for precise positioning in confined spaces.
- Share components with the Hilman Traksporter, minimizing maintenance inventory for users of Hilman powered systems.
- Include optional Trilon CP floor-protection pads, made from engineered plastic to Hilman’s specifications with:
- Abrasion Resistance: Withstands wear in friction-heavy applications.
- Chemical Resistance: Resists oils, solvents, and harsh chemicals.
- High Strength and Rigidity: Ensures structural integrity for load-bearing tasks.
- Hardness (PA66): Provides enhanced toughness for demanding applications. These pads maintain the 6.4” height while protecting delicate floors.
2. Unmatched Field and Shop Support
Hilman provides dedicated support:
- A dedicated field engineer offers face-to-face or remote demonstrations, training, troubleshooting, and product support throughout the product’s lifecycle.
- Local sales engineers provide on-site and remote customer support.
- After-sales maintenance and repairs are performed by technicians who build the TK-EVO at our factory in Marlboro, NJ, USA.
- Demo units are available for rent during standard maintenance cycles to prevent downtime.
- Tours of the Hilman factory are available upon request.
3. Compact, Low-Profile Design
Measuring 41 inches x 36 inches x 6.4 inches (1041 mm x 914 mm x 163 mm), the TK-EVO’s low-profile design enhances safety by:
- Navigating under low doors where wheeled systems may not fit.
- Accessing locations where cranes and large forklifts cannot operate.
- Requiring minimal jacking height to place the crawler and dollies under loads.
4. Cordless, Emission-Free Operation
The TK-EVO battery-powered skate eliminates cords and fumes, ideal for data centers, manufacturing, and cleanrooms, while handling rugged tasks. Powered by a 48VDC/60Ah Lithium Manganese Cobalt Oxide battery, it offers:
- 3–5 hours of runtime under normal load.
- Recharges in 1 hour via a 110V outlet with the supplied charger; 220V charger available as an option.
- A spare battery, swappable under load with quick-connect pins, included in BASIC packages.
- No tripping hazards, improving crew safety.
- Zero emissions, complying with environmental standards.
- Whisper-quiet operation for sensitive environments.
5. Comprehensive TKE40-BASIC Package
The TK-EVO BASIC Package includes:
- (1) TK-EVO Crawler
- (2) 48VDC/60Ah Batteries (spare swappable under load)
- (1) Battery Charger (110V; 220V available as an option)
- (1) Remote Control with two speed settings, proportional control, and an E-stop
- (2) 12-Ton Capacity Directional Dollies for 3-point stability
- (1) 8-ft Alignment Bar
- (4) Pre-load Pads for secure load handling
- (2) Removable eyehooks for lifting the crawler with a strap
- Up to 8 hours of training for four groups (max. 8 people per group) included with purchase; additional paid training available on request
6. Add an Optional Ramp Box – TKE40-BASIC-RB
The optional BOX-R-TKEVO Ramp Box, a durable plastic case designed for the BASIC package, enhances portability and storage with:
- Ramp for easy loading and unloading of the crawler.
- Dedicated compartments for organized storage.
- A secure lid to resist dust and debris during storage.
- Retractable straps for secure transport.
- An external charging port for the spare battery.
- A removable front door for easy access.
- Additional storage compartment for PPE and accessories.
7. Add Optional Floor Protection – TKE40-BASIC-FP
Trilon CP floor-protection pads adapt the TK-EVO to diverse flooring needs while maintaining the 6.4” height and protecting delicate floors.
* To order a BASIC package with both floor protection and ramp box use: TKE40-BASIC-FP-RB.
8. Customization for Tailored Applications
Hilman’s over 70 years of expertise enables TK-EVO customizations, including:
- Integrated carts in standard or custom-engineered versions.
- Jacking points.
- Leveling feet.
- Integrated hydraulics.
- Tiedowns.
- Bellies to haul specific equipment.
- Custom-designed skate systems to meet specific application needs.
- Custom supports when required (e.g., wood crates).
- Turtlebacks to spread the load over a wider surface area.
- Spherical bearings for enhanced articulation.
- Corded power options for battery-restricted environments.
The TK-EVO: Your Precision Powerhouse
The Hilman TK-EVO battery-powered skate moves up to 40-ton loads in complex environments cordlessly with precise positioning and a low profile. It reaches places where forklifts and cranes cannot. We customize our powerful solution to fit your application perfectly. Join our repeat customers in rigging, aerospace, data centers, power generation, research, distribution, and oil and gas, who know the power of this best-in-class battery-powered machine skate.
Contact Hilman Rollers for the TK-EVO
Contact Hilman at sales@hilmanrollers.com or +1-732-462-6277, or visit www.hilmanrollers.com for specs and custom solutions. Move with precision, safety, and efficiency. Hilman is ISO-9001:2015 certified.